Materialise Magics

Support Generation

Optimizing support structures for polymer and metal 3D printing is key to preventing deformation and ensuring a successful build. Insufficient support or incorrectly placed structures may cause the build to crash, while excessive support can lead to more waste. Our support generation solutions can help you find the right balance.

A 3D image of a fan with thin support structures is being rendered in Materialise e-Stage for Metal+ in the background. While the metal 3D-printed fan with support structures is in the foreground.

Benefits

Optimized workflows


Reduce cost


Better part quality


Time savings


Ideal for the 3D printing technology you use

Metal laser powder bed fusion (LPBF)

Deformation, cracking, and dross formation can be avoided with the right support. The SG+ module provides basic automation, allowing you to easily generate adaptable support structures. Meanwhile, e-Stage for Metal+ provides fully automated support to facilitate first-time-right prints. It also uses open grid structures, speeding up excess powder removal while its thin contact points simplify post-processing.

Stereolithography (SLA) and digital light processing (DLP)

Support structures keep your layers from sinking or floating away, countering recoater forces and avoiding shrinkage. The SG module generates support to improve flexibility and printability. e-Stage focuses on automation, where an optimized parameter set controls the support generation, mitigating human errors and ensuring repeatability.

Electron beam melting (EBM)

Support structures help dispense electron buildup in your parts during the printing process. Our SG module provides easy-to-generate support that's suited for the EBM process.

Metal binder jetting

Volume supports provide the stability the parts need to avoid deformation while in the furnace and can prevent the part from sinking during the printing process.

A module to suit every need

SG

Leverage an extensive toolbox for SLA, DLP, and EBM machines with the SG module. Highly customizable, non-solid support structures allow you to reinforce your parts, reducing build failures and scrap while optimizing the surface and part quality. The flexibility of the SG module enables you to improve part quality, reduce post-processing time, and decrease material consumption.

Volume SG

Utilize the tools you need to support your metal binder jetting parts during sintering and keep them in the right shape. The Volume SG module can also be used in extrusion printing, where the volume supports can be hatched correctly during slicing.

A 3D-printed resin build on a build plate with e-Stage support structures attached in front of a screenshot of the build in e-Stage software

e-Stage for Resin

Cut data preparation and finishing times with e-Stage for Resin's powerful algorithm. Lower your part’s resin consumption using gusset parameters and recuperate excess raw material with its open structures and excellent drainage capabilities. 

A metal 3D-printed part with e-Stage for Metal+ support in front of a screen showing the part in e-Stage using the dark mode

e-Stage for Metal+

Keep costs low, part quality and consistency high, and print right the first time with the e-Stage for Metal+ module. Fully automate support generation, reduce time spent removing supports, and simplify post-processing by only adding the support you need.

An image of a 3D part with support structures is being rendered in a Materialise support generation module. In the foreground is the metal 3D-printed part.

SG+

Capitalize on a comprehensive toolbox to maximize the productivity of your LPBF machine with the SG+ module. Combining customizable non-solid and solid structures allows you to optimize support and heat transfer while avoiding breakage or warpage. This minimizes build failures and ensures excellent part quality. Perforations in the support also allow for better powder recuperation.