Software

Digital, Interconnected, and Automated: 3D Printer Control for Industry 4.0

Solutions: Magics 3D Print Suite, Streamics

Since it opened in April 2016, Materialise’s production site for metal 3D printing in Bremen has expanded to include more new 3D metal printers. Materialise Streamics software ensures optimum, cost-saving management of the printers and the orders completed with them. Process engineer Philip Buchholz explains how Streamics has been modified to meet requirements from a growing pool of printers to diverse customer needs.

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Manufacturing

QualiCal’s METRO puts 3D Printing in the Limelight

Solutions: Certified Additive Manufacturing, Laser Sintering

Italian engineering company QualiCal saw an opportunity for innovation in lime production, and asked — could 3D printing help eliminate the single biggest cause of production downtime? It could and it has. Partnering with us, QualiCal developed a shaft level indicator that offers the potential for increased revenue of up to €1,400,000.

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Manufacturing

Philips’ Lightbulb Moment: 3D Printing Becomes Essential Production Thinking

Solutions: Additive Manufacturing, Metal 3D Printing

Working together Materialise and Philips Lighting explored the benefits 3D Printing could offer for components in a production environment. The first two parts we developed; a lamp holder bracket, previously prone to part failure and a redesigned suction gripper; are together realizing cost savings of around €89,000 a year.

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Manufacturing

Thinking Additive: How Volvo Car Gent Has Reimagined Production Fixtures

Solutions: Certified Additive Manufacturing

Volvo Car Gent discovered that streamlining your supply of tools and fixtures can unlock savings, production headroom and more. This 3D-printed gluing jig combines all previous components in one fixture, weighs 64% less and can be delivered in only two weeks at nearly half the price of the previous jig.

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Manufacturing

Suction Gripper in 3D-Printed Aluminum: The Power of (Re)Design

Solutions: Aluminium, Certified Additive Manufacturing, Metal 3D Printing

Making the most of Additive Manufacturing means taking a new approach to design. For this suction gripper, our Design & Engineering team evolved the design until we had a 3D-printed part that costs less than one-third of the original, is nearly a quarter of the weight, and needs no assembly.

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