Software

Digital, Interconnected, and Automated: 3D Printer Control for Industry 4.0

Solutions: Magics 3D Print Suite, Streamics

Since it opened in April 2016, Materialise’s production site for metal 3D printing in Bremen has expanded to include more new 3D metal printers. Materialise Streamics software ensures optimum, cost-saving management of the printers and the orders completed with them. Process engineer Philip Buchholz explains how Streamics has been modified to meet requirements from a growing pool of printers to diverse customer needs.

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Manufacturing

Röchling Automotive Is Shifting Gears to Make an Engine 35% Lighter

Solutions: Metal Production

Engineering and manufacturing company Röchling Automotive was given an ambitious target by one of their automobile OEM customers: to reduce the weight of an engine by 35%. After partnering with Materialise to optimize, design, cast an aluminum inlet and print in plastic around the metal core, they are on their way to meeting this goal.

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Manufacturing

TAILORED FITS Goes Off Piste in Ski Boot Design

Solutions: FDM

Until now skiers had to make a choice between ski boots that were either comfortable or high performing. TAILORED FITS founder Reto Rindlisbacher wanted to change this by combining these two features into one pair of boots. And he was able to do so thanks to mass customization made possible through 3D printing.

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Software

Volum-e Reduces Metal Support Removal by 50% Using Materialise e-Stage

Solutions: Aluminium, e-stage, Metal 3D Printing

Automation, speed, quality and cost reduction are all important drivers for improving the 3D printing process. Discover how volum-e increased their efficiency of their highly complex metal production. 

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Software

AM Simulation: A Guide to the Best Part Orientation and Support Configuration

Solutions: FEA, Magics, Magics 3D Print Suite, Metal 3D Printing

In this case study, we investigate different part-support configurations of a patient-specific CMF implant, and determine which configuration is most suitable for the AM process. We do this by simulating deformations via inherent strain method and comparing the final deformations of the parts after support removal. 

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