Pinarello had one main goal in mind for their new racing bikes: weight reduction. They needed partners experienced in future-proof manufacturing technologies that adhere to their time, budget, and production objectives. Discover how Materialise achieved it with metal 3D printing and customized workflows.
Solutions: Additive Manufacturing, e-stage, Magics, Metal 3D Printing
Nissin Manufacturing 3D prints metal parts and prototypes. Discover how they use Materialise Magics and e-Stage for Metal to improve productivity in response to rapidly increasing orders and requests for shorter delivery times.
Solutions: Certified Additive Manufacturing, Metal 3D Printing, Rapid Prototyping
Labman has been at the forefront of designing custom laboratory automation products and solutions for almost 30 years – its robots can be found in over 42 countries, in locations ranging from prestigious research institutions to the development rooms of major manufacturers. With a focus on innovation and a ‘can do’, curious approach, the business is frequently called in to solve automated process puzzles thought insurmountable. And increasingly it’s using 3D printing to do it.
Solutions: 3-matic, Build Processor, Metal 3D Printing
Smoby, the number one toy manufacturer in France, makes merchandise featuring the Lightning McQueen car. Some of their toys are produced by IPC, a research center with significant expertise in 3D printing technology. To produce miniature versions of Lightning McQueen, IPC decided to print a metal mold that would perform better than ever before thanks to cooling channels that follow the exact shape of the car.
Solutions: FEA, Magics, Magics 3D Print Suite, Metal 3D Printing
In this case study, we investigate different part-support configurations of a patient-specific CMF implant, and determine which configuration is most suitable for the AM process. We do this by simulating deformations via inherent strain method and comparing the final deformations of the parts after support removal.
Solutions: Additive Manufacturing, Metal 3D Printing
Working together Materialise and Philips Lighting explored the benefits 3D Printing could offer for components in a production environment. The first two parts we developed; a lamp holder bracket, previously prone to part failure and a redesigned suction gripper; are together realizing cost savings of around €89,000 a year.
Solutions: 3-matic, Build Processor, Magics, Metal 3D Printing, Renishaw
Materialise worked together with Altair and Renishaw to create an R&D spider bracket. The amazing thing about this bracket is that it contains hybrid lattice structures and is successfully 3D printed in Titanium. This design could not have been created with conventional manufacturing methods.
Solutions: 3-matic, Lightweight Structures, Metal 3D Printing
With Materialise software that is perfectly compatible with simulation and analysis software, you can create strong and light industrial metal parts. This aerospace part was 3D printed in Titanium at our metal competence center in Bremen, with a 63% weight reduction compared to the traditionally manufactured part.
Weight optimization is crucial in the quest to lower the cost per kilogram launched into space. Discover how Atos and Materialise combined their expertise to reinvent a widely used titanium component, creating a part that is lighter, more durable, and offers improved load distribution.
Solutions: Aluminium, Certified Additive Manufacturing, Metal 3D Printing
Making the most of Additive Manufacturing means taking a new approach to design. For this suction gripper, our Design & Engineering team evolved the design until we had a 3D-printed part that costs less than one-third of the original, is nearly a quarter of the weight, and needs no assembly.