Software

Lattice Structures Enable Optimized Tooling Design for Smoby Toys

Solutions: 3-matic, Build Processor, Metal 3D Printing

Smoby, the number one toy manufacturer in France, makes merchandise featuring the Lightning McQueen car. Some of their toys are produced by IPC, a research center with significant expertise in 3D printing technology. To produce miniature versions of Lightning McQueen, IPC decided to print a metal mold that would perform better than ever before thanks to cooling channels that follow the exact shape of the car.

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Medical

Bespoke 3D Anatomical Modeling for 5-Year-Old Jalanea

Solutions: Mimics inPrint

Born with Down syndrome and undergoing treatment for leukemia, Jalanea was diagnosed at 5 years old with Atlanto-axial instability – a dangerous point of weakness between spine and skull. Clinicians at Ochsner Hospital for Children used 3D anatomical modeling, generated by Materialise’s Mimics inPrint software, to help plan and successfully execute a complicated procedure that would ultimately save a brave little girl’s life.

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Medical

Reconstructing a Painful Clavicle

Solutions: Surgical Guides

A young patient with a painful deformity in his clavicle, which was causing him both cosmetic and functional issues, consulted Dr. Alexander Van Tongel. Dr. Van Tongel worked with Materialise clinical engineers for pre-operative 3D planning and 3D-printed surgical guides for a corrective osteotomy.

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Medical

Time Saved in the OR by Identifying the Right Components for Knee Revision in advance

Solutions: Materialise OrthoView

Digital pre-operative planning allows the surgeon to easily assess the size of components required, as well as other factors that the duration of the procedure. Having considered a variety of options in advance of the procedure, the surgeon was able to ensure both the equipment and his staff were prepared, thus saving valuable time in the OR.

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Manufacturing

3D Printing Meets Prehistoric Preservation: Materialise Prints Life-Size Mammoth Skeleton

Solutions: 3-matic, Mammoth Stereolithography, RapidFit+, Stereolithography

When it comes to producing an exact replica of a mammoth, one thing is clear. Size matters. Recreating over 300 bones, some of which are over 2 meters in length (bigger than a fully grown adult!), is no small feat. Coupled with the need to avoid any invasive or potentially damaging work on the original bones, this project presented a unique challenge.

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Medical

Corrective Osteotomy of the Distal Radius on the Right

Solutions: Surgical Guides

Treating a young patient born in 1993 who had an injury in 2009 with a malunion of the distal radius, Dr. Peter Axelsson from the Sahlgrenska Hospital in Sweden worked together with the Materialise Clinical Engineers for 3D-printed anatomical models, 3D analysis and planning, and 3D-printed patient-specific guides. This case was one of the first cases he did with Materialise.

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Manufacturing

A Smart Way to Deliver Smart Glasses: 3D Printing Helps Achilles Design and Iristick Get Market-Ready

Solutions: Certified Additive Manufacturing

Iristick’s smart safety glasses are at the cutting edge of design and electronic engineering. Working with Materialise, Achilles Design was able to get Iristick into small-series manufacturing at least 6 months ahead of schedule, reduce initial investment costs, and go to market with an agile offering tailorable to customer requirements.

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Manufacturing

Fmhofmann Powers Eyewear Creativity with 3D Printing

Solutions: Certified Additive Manufacturing

Inspired by the design freedom that 3D Printing presents and armed with a creative concept unlike any other, leading designer Fabián Hofmann presented Materialise with a challenge. To partner with him in creating the industry’s first eyewear range with complex moving parts created entirely from additive technologies. With a re-imagined titanium ‘VOID’ hinge, a lightweight open core frame design, and an entirely new surface finish, ‘Cosmos’ was born.

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Software

Materialise Software and GE Sensing Technology Push the Qualification of AM

Solutions: Magics

Without a fast, high-quality and automated AM process, companies can’t scale up production successfully. This qualification process should be as cost-effective as possible, meaning that the Non-Destructive Testing (NDT) costs of AM should be as low as possible. But how can you ensure consistency and repeatability throughout the entire manufacturing process? It’s all about machine learning, or leveraging large amounts of data to deeply understand the hardware.

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Medical

Complex Defect Following TSA Calls For 3D Printing Solution

Solutions: SurgiCase

A 64-year-old patient suffered from severe complications related to total shoulder arthroplasty performed several years ago. His diagnosis claimed a defect with abnormal ossification surrounding the glenoid. Due to the complexity and unusual size of this particular defect, implementing a patient-specific 3D-Printed Glenius implant seemed to offer the best solution. Prof. Dr. Stefaan Nijs (Belgium) proceeded with a two-stage revision procedure based on detailed 3D preoperative planning.

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Medical

Planning a Total Knee Revision

Solutions: Materialise OrthoView

The patient, an 86 year-old woman who was the primary caregiver for her husband, had previously been an active person in the local community. She was experiencing increasing right knee pain and deformity and was unable to walk without the use of a cane. A physical examination revealed antero-posterior and medial instability with 10-degree hyperextension to 90-degree flexion

 

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Medical

Templating a Complex Modular stem for a THR on a Dysplastic Hip & Planning a Subtractive Osteotomy

Solutions: Materialise OrthoView

OrthoView is able to present the full range of options and compatibilities available with complex modular prostheses on-screen so that the surgeon does not need to memorize them. The surgeon is also able to identify that the correct amount of offset is achievable with the chosen prosthesis.

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