American surgical device company DJO was having challenges prior to the launch of their new implant, the TaperFill™ Hip Stem, a shorter femur stem designed to be inserted through a direct anterior approach hereby sparing the critical posterior soft tissue. The design of the implant proved to be very tricky as it needed to fit closely in the cortical bone to ensure stability. As there was not much room for error, it was difficult to create a design that fit a maximum amount of patients, since every anatomy differs slightly from person to person. DJO optimized the hip with the help of image-based population analysis.
Anyone who has ever had a broken arm, sprained ankle or anything that requires wearing a cast undoubtedly remembers how uncomfortable it was. Sure, it was fun to get everyone’s signature on your arm or leg, but that didn’t make up for the itchiness, the rash and the difficulties involved when taking a shower. A bright team of engineers at Michigan Technological University thought there had to be a better solution, and came up with a lightweight, porous, 3D-printed alternative instead.
Dr. Matthew Allen, Professor of Small Animal Surgery at the University of Cambridge, was faced with a challenging case when he encountered Bella, the Romanian Bucovina Shepherd dog. Bella was plagued with severe mobility problems due to an extremely painful knee joint which had been damaged by disease from a young age.
Meet Yano De Laet, a young boy who suffers from Cerebral Palsy. Cerebral Palsy (CP) is a permanent movement disorder caused by a lesion in the developmental brain which causes muscle weakness, abnormal tone, movement disorders and balance problems. The brain damage often occurs before or during the birth of the child, and there is no cure for the condition. Yano regularly undergoes consultations at the Cerebral Palsy Reference Center at Pellenberg, UZ Leuven in Belgium, and after hearing about the Hibbot, his doctor thought he would be an ideal candidate for the project.
German patient Inge W. had been afflicted with a hip malformation since her birth. Due to an extensive number of intense surgeries and revisions throughout her life, there was very little bone left in her pelvic region, leaving a large hole in the bone and making it very difficult to attach a standard hip implant. As her condition grew worse, it seemed that Inge had no other choice but to be confined to a wheelchair for the rest of her life. Fortunately, she was able to walk again with the help of a patient-specific 3D-printed hip implant.
For 11-year-old Amarachi Austin-Okoh, running, jumping and even walking was a struggle. She suffered from a condition called Blount’s Disease, where the tibia, or shin bone, doesn’t grow properly, causing the legs to develop a bow shape. The disease had progressed so far in Amarachi’s case that even walking caused her great pain, and she explained that “It was very painful and hard, and, then, if people were walking a distance or something, I would start walking slower and slower, because it got harder and harder.”
FEA mesh is the practical application of the finite element method (FEM), nowadays used intensively by engineers and scientists to mathematically model and numerically solve very complex problems in a wide range of applications.
Dr. Matthew Allen, Professor of Small Animal Surgery at the University of Cambridge, was faced with a challenging case when he encountered Bella, a Romanian Bucovina shepherd dog. Bella was plagued by severe mobility problems, and her owner was initially referred to Dr. Allen to assess the feasibility of a knee replacement. However, due to the aggressive nature of a total knee replacement and the fact that the bone of Bella’s knee joint was only partly damaged, Dr. Allen tried to come up with a different approach.
A talented team of engineers at Michigan Technological University has developed a method for creating a patient-specific 3D-printed cast to treat bone fractures of the forearm and wrist. The project leverages Materialise's Lightweight Structures Module which was used to create the high porosity lattice structure of the casts. These were then 3D printed at Materialise’s production facilities for human testing.
After a car accident seven years ago, Reggie Cook was left with a variety of injuries that made him unable to walk or feed himself. He injured a major upper extremity nerve in his left arm, losing feeling and function in an otherwise normal limb, and shattered the elbow in his right arm. At this point, he approached his surgeon in El Paso, Texas, Dr. Eric Sides, with the novel idea of using the healthy but useless elbow of his left arm for an elbow transplant to replace the injured one on his right side.