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03 Apr 2007 - Materialise builds components for exclusive Italian sports car
Zagato is a design consultancy and engineering service bureau specialised in the design of exclusive cars. In addition to the cars that are officially produced in small series, the company also builds exclusive one-offs for illustrious marques like Ferrari, Maserati, Alfa Romeo, and Aston Martin.
For one of these exclusive projects, Zagato partnered up with Materialise, who specialise in personalised manufacturing.
Collector's item
Yoshiyuki Hayashi, a Japanese car collector, commissioned the design of a one-off sports car to Zagato's design team. Zagato has designed a completely new car of which every single component is custom-built.
For this specific sports car, Materialise assisted in building the headlights. Analysing the specific requirements of the customer, we decided to have the two headlights built with Fused Deposition Modeling . The FDM technology produces superior parts. The great advantage is the durability of the material used, the stability of the mechanical properties over time and the quality of the part.
The 2 headlights were "printed" on the FDM machines using ABS as material. Afterwards, they were finished with a primer, painted and metalised. All this within 5 days!
“Thanks to Materialise we discovered a new type of manufacturing end production components in a fast way: Fused Deposition Modelling. This opens a whole new world of possibilities for us. Using the FDM technology to produce parts, instead of injection moulding , allows to make design changes on the move, by simply updating the file, and this consequently gives more freedom in terms of design and shape. Immediately, parts are ready for production.” - Zagato.
About Materialise
Materialise started in 1990 in the sector of rapid prototyping. Since that time, the company has experienced an exponential growth and has become a worldwide leader in the Rapid Prototyping and Manufacturing industry, with references in the medical, automotive, aerospace and consumer electronics business.
Materialise aims at staying the largest provider of plastic prototypes, offering the widest range of technologies and largest capacity to support its customers in their product development process.
Contact
Materialise Industrial Services
Technologielaan 15
3001 Leuven
Belgium
Tel.: +32 16 39 66 11
Fax: +32 16 39 66 00
Press contact: Griet Van Wesemael, griet.vanwesemael@materialise.be
