The Spider Bracket: A Topology Optimization Project by Altair, Materialise and Renishaw

Solutions: Renishaw, 3-matic, Build Processor, Magics, Metal 3D Printing

Materialise worked together with Altair and Renishaw to create an R&D spider bracket. The amazing thing about this bracket is that it contains hybrid lattice structures and is successfully 3D printed in Titanium. This design could not have been created with conventional manufacturing methods.

A 63% Lighter Titanium Aerospace Part

Solutions: 3-matic, Lightweight Structures, Metal 3D Printing

With Materialise software that is perfectly compatible with simulation and analysis software, you can create strong and light industrial metal parts. This aerospace part was 3D printed in Titanium at our metal competence center in Bremen, with a 63% weight reduction compared to the traditionally manufactured part.

Unlimited Design Freedom and Short Lead Times for Titan’s Jewelry Business

Solutions: Magics, Magics 3D Print Suite

Jewelry lovers, especially in India, are familiar with the names Tanishq, Gold plus and Zoya. Three exclusive brands created by Titan Company Ltd, a company with decades of experience in manufacturing quartz watches and exquisite jewelry.

Thinking Additive: How Volvo Car Gent Has Reimagined Production Fixtures

Solutions: Certified Additive Manufacturing

Volvo Car Gent discovered that streamlining your supply of tools and fixtures can unlock savings, production headroom and more. This 3D-printed gluing jig combines all previous components in one fixture, weighs 64% less and can be delivered in only two weeks at nearly half the price of the previous jig.

Digitally Planning A Valgus Osteotomy For Femoral Neck Fracture Non-Union

Solutions: OrthoView

A 43 year-old female runner suffered a displaced right femoral neck stress fracture that failed to heal with conservative treatment. She was treated at an outside hospital with percutaneous reduction and internal fixation.

Raging Heroes Fight Support Generation Time with Materialise e-Stage

Solutions: e-stage, Stereolithography

Raging Heroes is a company based in France that creates collectible miniatures based on their own characters and worlds. These are sold all around the world to collectors, gamers and painters and are recognized as some of the best in the industry. But how does Raging Heroes reach such an amazing level of detail at a tiny scale?

Only Four Months from Idea to Working Metal Machine, Powered by Materialise Software

Solutions: Build Processor, Magics 3D Print Suite, Materialise Control Platform, Metal 3D Printing

German company Frydryszik Manufacturing + Technical Services (FMTS) provides services to various industries – from constructing a textile factory to training personnel and installing hot-oil systems.

3D-Printed Jigs and Fixtures with a 40% Weight Reduction

Solutions: Magics

Experts in the industry agree that 3D printing jigs and fixtures can make an immediate impact on automotive companies. By relying on 3D printing technology, companies can improve their efficiency and heavily cut expenses. In addition, the reduction of the lead-time is significant.

Improving Workflow & Patient Care in Orthopaedics

Solutions: OrthoView

Dr. Mehta is an enthusiastic advocate of digital pre-operative planning and has selected OrthoView software as the solution for his division. Here he explains how his division will benefit from using OrthoView for planning and templating procedures.

THA Revision Required to Correct Excessive Offset – Mr. Grant Shaw, Orthopaedic Surgeon

Solutions: OrthoView

This total hip arthroplasty (THA) revision case presented by Mr. Grant Shaw is part of our “Plan to Know” with Orthopaedic Digital Templating Case Study Series, in which orthopaedic surgeons describe cases in which digital pre-operative did or would have enabled better preparation for the OR. To access this case study in PDF format, click here.

Lighter, Faster, Cheaper: Manufacturing Flight-Ready Parts for 328 Support Services

Solutions: Certified Additive Manufacturing

328 handles the maintenance, modification and refurbishment of the Do328 fleet. In preparation to re-launch serial production of this aircraft, 328 works with Materialise to make plastic spare parts lighter, cheaper, and faster to produce.

Titanium Inserts for Spacecraft: 66% Lighter with Metal 3D Printing

Solutions: 3-matic, Metal 3D Printing

Each kilogram put into orbit costs around $20,000. Every gram saved helps make space a more attainable frontier. So Materialise worked together with the engineering division of Atos, a global leader in digital services, to reinvent a titanium insert that is widely used in satellites.