AM Simulation: A Guide to the Best Part Orientation and Support Configuration

Solutions: FEA, Magics, Magics 3D Print Suite, Metal 3D Printing

In this case study, we investigate different part-support configurations of a patient-specific CMF implant, and determine which configuration is most suitable for the AM process. We do this by simulating deformations via inherent strain method and comparing the final deformations of the parts after support removal. 

Tata Motors Improves the Efficiency of Their Prototype Production

Solutions: 3-matic, e-stage, Laser Sintering, Magics, Stereolithography

With over 9 million manufactured cars, buses, trucks and other vehicles, Tata Motors is leading the automotive industry in India. And by producing the majority of their output in their own country, they contribute to the ‘Make in India’ policy of the Indian government, launched to stimulate the country’s growth. As drivers of the Indian automotive landscape, they ventured to intensively apply 3D Printing as a new technology for their prototype development, using both Laser Sintering and Stereolithography machines. But how do they make sure they use these technologies in the most efficient way?

Predicting Deformations of Titanium Inserts: The Power of Simulation Software

Solutions: Magics

Sandwich panels are used in aeronautics and aerospace applications where high structural rigidity and low weight are required. Together with ATOS, a global leader in digital services, we have developed a lightweight titanium insert design for a sandwich panel. The insert design was specifically developed for production with Additive Manufacturing (AM) and allowed for a 66% weight reduction of the traditional insert design, which has a brick-like shape.

Smart Design, Smart Mobility: KLIO Contributes to South Korea’s Smart Mobility

Solutions: 3-matic, Build Processor, Laser Sintering, Lightweight Structures, Magics

Driving pleasure, ergonomics and safety have always been important for the automotive industry. A rising new trend is smart mobility. This means applying innovation and modern technology to stimulate sustainable mobility. One of the goals of smart mobility is to cope with the negative effects of mobility such as traffic jams, pollution and traffic casualties.

Texturing 453 Surfaces of a Shoe Sole: Discover Mass Texturing

Solutions: 3-matic, Build Processor, e-stage, Magics, Stereolithography

Shoe manufacturers often use a master to cast the soles of the shoe. Instead of creating a mold for each type of sole, the bigger shoe manufacturers nowadays 3D print the soles. Manually assigning a texture to each surface area takes a lot of time. In addition, you end up with huge STL file sizes that your computer can no longer handle.

The Spider Bracket: A Topology Optimization Project by Altair, Materialise and Renishaw

Solutions: 3-matic, Build Processor, Magics, Metal 3D Printing, Renishaw

Materialise worked together with Altair and Renishaw to create an R&D spider bracket. The amazing thing about this bracket is that it contains hybrid lattice structures and is successfully 3D printed in Titanium. This design could not have been created with conventional manufacturing methods.

A 63% Lighter Titanium Aerospace Part

Solutions: 3-matic, Lightweight Structures, Metal 3D Printing

With Materialise software that is perfectly compatible with simulation and analysis software, you can create strong and light industrial metal parts. This aerospace part was 3D printed in Titanium at our metal competence center in Bremen, with a 63% weight reduction compared to the traditionally manufactured part.

Unlimited Design Freedom and Short Lead Times for Titan’s Jewelry Business

Solutions: Magics, Magics 3D Print Suite

Jewelry lovers, especially in India, are familiar with the names Tanishq, Gold plus and Zoya. Three exclusive brands created by Titan Company Ltd, a company with decades of experience in manufacturing quartz watches and exquisite jewelry.

Raging Heroes Fight Support Generation Time with Materialise e-Stage

Solutions: e-stage, Stereolithography

Raging Heroes is a company based in France that creates collectible miniatures based on their own characters and worlds. These are sold all around the world to collectors, gamers and painters and are recognized as some of the best in the industry. But how does Raging Heroes reach such an amazing level of detail at a tiny scale?

Only Four Months from Idea to Working Metal Machine, Powered by Materialise Software

Solutions: Build Processor, Magics 3D Print Suite, Materialise Control Platform, Metal 3D Printing

German company Frydryszik Manufacturing + Technical Services (FMTS) provides services to various industries – from constructing a textile factory to training personnel and installing hot-oil systems.

3D-Printed Jigs and Fixtures with a 40% Weight Reduction

Solutions: Magics

Experts in the industry agree that 3D printing jigs and fixtures can make an immediate impact on automotive companies. By relying on 3D printing technology, companies can improve their efficiency and heavily cut expenses. In addition, the reduction of the lead-time is significant.

Lighter, Faster, Cheaper: Manufacturing Flight-Ready Parts for 328 Support Services

Solutions: Certified Additive Manufacturing

328 handles the maintenance, modification and refurbishment of the Do328 fleet. In preparation to re-launch serial production of this aircraft, 328 works with Materialise to make plastic spare parts lighter, cheaper, and faster to produce.